2001–2010 Chevy 2500 Full SAS Kit – Solid Axle Swap

$1,261.51

Precision CNC plasma-cut weld-on Full Solid Axle Swap Kit for your 2001–2010 Chevy 2500/3500 solid axle swap.

Designed around the 2005–2017 Ford Super Duty Dana 60 platform. Ships flat in raw steel and ready for fit-up and welding.

• CNC cut mild steel
• Built for real-world trail use
• Designed and tested on the Pathmaker SilverDuty SAS platform
• Ships from Canada

Description

Overview

This is the whole shebang, all the parts I’ve designed and built and installed myself on the Pathmaker SilverDuty project. These are all the flat pack brackets you need (pipe and tube not included due to shipping constraints) to SAS your own Chevy/GMC. The kit consists of my Frame Plate kit, Coil Bucket Kit, Panhard Bracket Kit, Transmission Crossmember, Frame Brackets, Radius Arm Brackets, Shock Mounts, Bump Stop Brackets and Limit Strap Mounts ready to add your tube to and go! At this time kit does not include Heims or Johnny Joints but check back for changes. This kit consists of only 1/4″ flat pack steel brackets, hardware not included.


See These Parts in the Build

These components were designed and tested during the Pathmaker SilverDuty solid axle swap build.

• Read the full build blog: Chevy SAS Swap Project
• Watch the build video: Chevy SAS Swap Video


Vehicle Compatibility

Designed For

• 2001–2010 Chevy/GMC 2500HD
• 2001–2010 Chevy/GMC 3500HD 

Axle Compatibility

• 2005–2017 Ford Super Duty Dana 60 front axle (F-250 / F-350)


What’s Included

  • (2) Frame plates
  • (2) Coil Bucket Kit
  • (1) Transmission Crossmember
  • (2) Weld On Crossmember Mounts
  • (1) Panhard Bracket Frame Side
  • (1) Panhard Bracket Axle Side
  • (2) Lower Radius Arm Brackets
  • (2) Upper Radius Arm Brackets
  • (2) Shock Mounts
  • (2) Bump Stop Bracket Kits
  • (2) Limit Strap Mounts

Specifications

Material: CNC plasma cut mild steel
Thickness: 1/4″
Finish: Raw steel (uncoated)
Install type: Weld-on
Ships flat: Yes
Designed and CNC Plasma Cut in Canada


Design Notes

These parts were developed during the Pathmaker SilverDuty 2001–2010 Chevy 2500 solid axle swap project. The goal was to create brackets that fit the Chevy frame correctly while positioning a 2005–2017 Ford Super Duty Dana 60 in the proper location for suspension geometry, steering clearance, and durability under real trail use.

Frame Plates

These plates spread suspension loads across the frame rails and provide a solid foundation for mounting SAS components.


Coil Buckets

These buckets position the front coils correctly on the GM frame while providing sufficient strength for heavy off-road use.


Transmission Crossmember

This crossmember consists of two weld on frame plate brackets with raidus arm mounts and a bolt on transmission crossmember that bolts to the stock transmission mount and locates the transmission in the stock location.


Panhard Mount

This mount positions the panhard bar to maintain correct axle centering and minimize bump steer.


Radius Arm Brackets

These brackets are ready for your supplied DOM or Schd80 Pipe. Featuring inner centering tab as well as ample welding surface for durability. These radius arms will keep your axle under your truck where it belongs! Due to weight and shipping size the kit does not come with DOM or Schd80. You will be able to source locally for much cheaper than I can ship it to you.


Shock Mounts

Shock mount kit to position your shocks above the stock Ford Superduty shock brackets.


Bump Stop Bracket

Brackets to mount your bump stops under the frame, inside the coil spring to use the stock Ford axle bump pad.


Limit Strap Bracket

Mounts for your limit straps to use the stock Ford mount hole on the front side of the axle.


Fabrication Notes

• Requires welding and fabrication experience
• Intended for off-road use only
• Test fit before final welding
• Professional installation recommended


Lead Time

Built and cut in-house to order.
Typical processing time: 6–10 business days.


Add-Ons for your SuperDuty Dana60

Pair this component with other SAS Parts:

Weld Plates for locked differential
Drill Template 8×170 t0 8×6.5


Important/Disclaimer

For off-road use only.
Modification to vehicle frame and suspension required.
Buyer assumes responsibility for installation and vehicle safety.

Additional information

Material

Mild Steel

Thickness:

1/4"

Finish:

Raw steel (uncoated)

Install Type:

Weld-On

Fitment:

2000-2010 Chevy/GMC 2500HD, 2000-2010 Chevy/GMC 3500HD

Axle Compatibility:

2005–2017 Ford Super Duty Dana 60

Manufacturing Method:

CNC Plasma Cut

Country of Origin:

Made in Canada

Lift Height

Stock Height, 2" Lift

Radius Arm Mount Style

Stock Ford Radius Arms, Heim/Johnny Joint Radius Arms

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